After using a pneumatic pre-bending machine for pre-bending, what impact will it have on the subsequent winding yield?

After using a pneumatic pre-bending machine for pre-bending, the impact on the subsequent winding yield is mainly reflected in the following aspects:
Improve winding yield: The pneumatic pre-bending machine, through its high-precision control system, can ensure that the tank body is accurately and consistently pre-bent before winding. This process ensures that the shape and size of the tank fully conforms to the requirements of the winding process, thereby significantly reducing possible errors and interference during the winding process. Since the pre-bent tank has a stable shape and precise dimensions, the winding machine can more accurately operate along the predetermined trajectory during winding operations, greatly improving the success rate of winding and reducing the production of scrap and defective products. . This not only reduces production costs but also improves the overall quality of the product.
Reduce winding toothing: During the winding process, toothing is a common problem, which is usually caused by the uneven surface of the tank or the presence of raised parts. The pneumatic pre-bending machine can make the surface of the tank smoother through pre-bending, eliminating potential bulges and uneven parts. This allows the wire to fit more smoothly on the surface of the tank during winding, reducing the occurrence of toothing. The reduction of toothing not only improves the appearance quality of the product, but also enhances the electrical performance and reliability of the product, ensuring the stability and durability of the product.
Improve production efficiency: The efficient pre-bending processing of the pneumatic pre-bending machine greatly reduces the adjustment and correction time in the subsequent winding process. Since the pre-bent tank has a stable shape and precise dimensions, the winding machine can directly perform winding operations without additional adjustments and corrections. This not only reduces the labor intensity of operators, but also shortens the production cycle and improves production efficiency. In addition, due to the increase in winding yield, the processing time of scrap and defective products is also reduced accordingly, further improving the efficiency of the entire production process. This efficient production method allows companies to respond to market demand faster and improve their competitiveness.
Optimize the process flow: The application of pneumatic pre-bending machine makes the entire process flow more reasonable and efficient. By performing precise pre-bending in the front process, good conditions are created for the subsequent winding process. This enables all links in the entire process to be closely connected and coordinated with each other, improving the stability and reliability of the entire process. In addition, the pneumatic pre-bending machine can also be integrated with other production equipment to realize the construction of automated production lines. This integrated production method can further improve production efficiency, reduce production costs, and improve the overall quality of products. At the same time, it can also reduce the impact of human factors on product quality and ensure product consistency and stability.
In summary, using a pneumatic pre-bending machine for pre-bending processing can significantly improve the yield of subsequent winding, reduce toothing, improve production efficiency, and optimize the entire process. These advantages make pneumatic pre-bending machines widely used in related fields.