After using a pneumatic pre-bending machine for pre-bending, how to specifically improve the winding yield in subsequent processes?

The pneumatic pre-bending machine uses an advanced pneumatic drive system, combined with precise mechanical structure design, to achieve high-precision pre-bending of the tank. Through preset parameters and program control, the pre-bending machine can accurately bend the tank body according to the predetermined angle and shape, thereby ensuring that the tank body has a good initial shape before winding. This accuracy greatly reduces winding problems caused by tank deformation during the subsequent winding process, such as uneven winding tension, line deviation, etc., thus significantly improving the stability and yield of winding.
The bent shape of the tank processed by the pneumatic pre-bending machine is more in line with the geometric requirements of the winding. This allows the winding machine to follow a smoother and more reasonable path when winding, reducing winding resistance and friction caused by unsmooth paths. In addition, the optimized winding path also helps to improve the density and uniformity of the winding, avoiding performance problems caused by too sparse or too dense winding. This path optimization not only improves the yield of winding, but also improves the overall quality and performance of the product.
Winding teeth are one of the common quality problems during the winding process. It is usually caused by uneven tank surface or improper winding tension control. The pneumatic pre-bending machine makes the surface of the tank smoother and smoother through precise pre-bending processing, reducing the phenomenon of winding teeth caused by surface roughness. At the same time, the pre-bending treatment also helps to improve the rigidity and stability of the tank body, making it less likely to deform during the winding process, further reducing the risk of winding teeth. This not only improves the aesthetics of the winding, but also ensures the appearance quality and electrical performance of the product.
Pneumatic pre-bending machines have the characteristics of high degree of automation and fast processing speed. It can complete the pre-bending of a large number of tanks in a short time, greatly shortening the production cycle. In addition, the pre-bending process also reduces the rework and trimming work required in subsequent processes due to tank deformation or poor winding, further improving the overall production efficiency. This efficient production method helps companies quickly respond to market demand and improve market competitiveness.
The pneumatic pre-bending machine not only improves the winding yield, but also brings significant economic benefits to the enterprise. On the one hand, due to the improvement in winding yield, direct costs due to scrap and loss are reduced. On the other hand, the improvement of production efficiency and the reduction of rework rate also indirectly reduce production costs. In addition, high-quality winding finished products can also help improve the added value and market competitiveness of products, creating more profit margins for enterprises.
The pneumatic pre-bending machine specifically and significantly improves the winding yield of subsequent processes through precise pre-bending processing, optimizing the winding path, reducing the phenomenon of winding teeth, improving production efficiency and reducing production costs. This is of great significance for improving product quality, reducing production costs, and enhancing market competitiveness.